The Department was founded in 2014​

Summary

 

Goals and objectives of the Department of Innovative Technologies for High-Tech Industries (ITHI) are the preparation of masters, candidates, and doctors of science for personnel support of programs and projects that determine the national strategic priorities of Russia on the basis of improving the efficiency of high-tech industries (energy, aviation and space), creating a scientific and technical background for innovative technologies.

The ITHI trains engineering and scientific personnel in the field of life cycle information support of high-tech products and ensures the active participation of its employees, students, and postgraduates in research and development on orders of industrial enterprises.

Research areas

  • Structural and parametric optimization of the power cycles (STPP, GTPP, CCPP, ORC, high-temperature power plants and zero emissions power plants).

  • Research and development of the power generation equipment (gas and steam turbines, boilers, heat exchangers).
  • Heat transfer augmentation.
  • Aerodynamic efficiency enhancement.
  • Combustion process optimization.

Research projects

1. ​Scientific and technical background for the development of coal-fired ultra-supercritical steam power plants.

The project aim: the main components development for the energy boiler and steam turbine unit ensuring the creation of highly efficient and reliable power plants with ultra-supercritical steam parameters (pressure over 35 MPa; temperature over 720°C) with a gross efficiency about 50%.

The main results:

1.     ​​a flow path of the ultra-supercritical steam turbine has been developed

2.     a new horizontal layout of a pulverized coal-fired energy boiler has been developed, which reduces the cost of the power plant by decreasing the high-temperature steam pipes’ length.

 

2. ​ Research and development of the heat transfer augmentation methods for cooling systems of high-temperature gas turbine blades and technologies for advanced verification of thermohydraulic models.

The project aim: the development of the design solutions for blade cooling of the Russian gas turbines with an initial temperature higher than 1300°С to ensure their reliable operation.​

The main result: gas turbine blade cooling system for the initial temperature of 1300°C was designed and tested.

 

3. Research and development of the pipeline flow stabilizers.

The project aim: the development of flow stabilization devices reducing the dynamic loads and vibrations in piping systems for transporting water, air, and steam.

The main result: the all-mode flow stabilizers were designed (annular, plate, sectional).​

 

 

4. Research and development of the new low-pressure turbine with increased capacity for high-power power plants.

The project aim: the development of low-pressure turbine with increased capacity ensuring reduction of the specific metal content of powerful steam turbines by 15%.

The main result: the construction of the low-pressure turbine with increased capacity was designed.

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5. Thermodynamic analysis and development of the design fundamentals of high efficient carbon dioxide power cycles.

The project aim: the formation of a scientific and technical background for the development of Russian oxy-fuel combustion power cycles and the development of the construction of a high-temperature supercritical carbon dioxide gas turbine, oxy-fuel combustion chamber, and regenerative heat exchanger.​

The main results:

​​1. The flow path of CO2 turbine was designed. The film cooling system for the high-temperature blades was developed.

2. The sketch of the oxy-fuel combustion chamber was developed.

3. The heat transfer augmentation methods for CO2 turbines were developed.

 

6. Research and development of an energy boiler for a bioenergy power unit with increased autonomy.

The project aim: development and testing of a prototype pellet boiler with a two-stage combustion chamber providing high efficiency up to 92%.

The main result: a prototype of a pellet boiler was manufactured and tested

 

3D model of the biofuel-fired boiler

​The results of CFD and experimental measurements using a thermal imager

The manufactured prototype of the biofuel-fired boiler

Features

The Department of Innovative Technologies for High-Tech Industries prepares bachelors and masters with professional knowledge and skills in the field of product development for high-tech industries with the use of modern digital design technologies and tools for information support of high-tech products at all stages of the life cycle.

Areas of graduate’s activities:

  • Research and development of the complicated technical systems;

  • Management of innovative projects.

The master study program is practically oriented. The training is conducted through a consistent cross-disciplinary project, during which the students solve the interrelated tasks associated with each stage of the life cycle of high-tech products.

Objects of the graduates’ professional activity:

-         power plants for transport and power generation applications;

-         innovative technologies used at various stages of the life cycle of high-tech products.​

Unique equipment

1. Computer-aided Design Laboratory.

The Computer-aided Design Laboratory of the ITHI is equipped with modern high-performance workstations designed for students to perform laboratory and practical work in the framework of courses dedicated to the development of geometric and numerical modeling.

The workstations are equipped with powerful 8 and 12-core processors, professional NVIDIA Quadro graphics accelerators, and RAM modules with a total capacity of up to 32 GB per machine.

Master students use modern software systems during the training course: Siemens PLM Software, SolidWorks, Inventor, Ansys, AutoCad, Compass-3D, etc.

Students have free access to the workstations, which allows them to use it for the implementation of the course and diploma projects.

 

 

 

3D model and CFD results for the impeller of micro gas turbine created by a student in the framework of the diploma project.

2. Production Technology Laboratory.

The laboratory has modern technological equipment with numerical control (CNC), which is used in high-tech production for manufacturing parts of power plants of various designs, and purposes, test facilities and test benches, and other high-tech products of heat power engineering.

Students get acquainted with the laboratory equipment and its technological capabilities, develop individual operations for manufacturing parts of power plants, gain primary knowledge and skills in developing control programs for CNC machines in the framework of the discipline "High technology engineering".​

Technological equipment of the ITHI

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Technological equipment of the MPEI experimental factory

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The laboratory equipment allows students to carry out a range of works on three-dimensional scanning by the laser method and the method of structured illumination, prototyping using an industrial 3D printer and evaluating the measurement and manufacturing error.

The laboratory is used to carry out research work and to educate students in the framework of the master's program (training course "Methods of experimental research").

3D equipment of the ITHI

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The department has modern equipment for 3d scanning and additive prototyping:

  • 3D scanner PRO 5M,
  • 3D scanner Next Engine,
  • 3D printer Fortus 400mc.

 

 

 

The examples of work performed on 3D equipment:

 

Scanning the microturbine wheel

 

The creation of the external geometry of the GE gas turbine blade

 

​ Models and experimental samples made with a 3D printer

4. Educational and scientific testing complex.

 

The educational and scientific testing complex is a laboratory equipped to perform three types of experimental research:

1.  study of thermal-hydraulic processes;

2.  study of the processes of combustion and aerodynamics combustion processes;

3.  investigation of fluid dynamic processes.

The testing complex involves the infrastructure, which includes power equipment, which is common to the entire test bench, and experimental test benches with measurement systems.

Power infrastructure

The power infrastructure is equipped with:

  • blower;
  • compressor;
  • complex of fan equipment.

 

 

​​Blower VR-350

Compressor Berg 75​

Experimental test benches of the ITHI

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Measuring stand

Gas analyzer

Thermal imager​

Students are trained to work with measuring equipment and can use it during the preparation of diploma works.

Educational programs

Master programs

Bachelor:

• 13.03.01 "Heat power engineering and heat engineering:

1. Energy supply of enterprises. High Temperature Processes and Plants;

2. Energy of heat technology.

Master:

•  13.04.01 "Heat power engineering and heat engineering":

1. Energy supply of enterprises. High Temperature Processes and Plants;

2. Energy of heat technology;

3. Science-intensive technologies and innovation management in thermal power industry;

4. Innovative technologies in heat energy and heat engineering.

PhD:

• 05.07.10 "Innovative technologies in Aerospace Activities";

• 05.26.02 "Safety in Emergency Situations (by industry) ".

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